Industrial Sinking Rolls
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Industrial Sinking Rolls

Submerged rollers, also known as immersion rollers, settling rollers or settling guide rollers, are mainly used in industrial production lines such as continuous hot dip galvanizing, electroplating, coating and heat treatment, especially in steel, non-ferrous metal processing and building materials production industries. The use of submerged rolls is designed to control and guide the movement of metal strips, sheets or wires in molten metal tanks, pickling tanks, alkali washing tanks or coating tanks to ensure uniform treatment of materials and improve production efficiency and product quality.
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Submerged roller applications in different industries in detail:

1, continuous hot dip galvanizing production line: In the process of hot dip galvanizing, the submerged roller is located in the zinc liquid tank, which is used to control the immersion depth and movement trajectory of the strip steel, to ensure that the strip steel is evenly infiltrated and galvanized in the zinc liquid, so as to obtain a uniform coating thickness and good surface quality.

2, plating production line: in the plating process, the submerged roller is used to control the position and movement of the material in the plating solution, to ensure uniform plating of the surface of the material, to avoid uneven coating or local too thick, affecting the plating quality.

3. Coating production line: In the coating process, the submerged roller is used to guide and control the infiltration of the material in the coating liquid tank to ensure that the coating on the surface of the material is uniform and the thickness is consistent to avoid stripes, spots and other defects.

4, pickling and alkali washing production line: In the pickling or alkali washing process, the submerged roller is used to control the movement of the material in the acid or alkali bath, to ensure the uniform cleaning of the surface of the material, to remove impurities such as oxidation, grease and so on, and to prepare for subsequent heat treatment or surface treatment.

5, heat treatment production line: in some heat treatment processes, such as annealing, quenching, etc., the submerged roller is used to control the movement of the material in the molten salt bath or protective atmosphere, to ensure the uniform heating and cooling of the material, to avoid deformation and cracks in the heat treatment process

The performance and material selection of the submerged roll are crucial to ensure the smooth running of the production process. They usually need to have good heat, corrosion and wear resistance to withstand high temperatures, corrosive liquids and long-term mechanical wear. When designing and selecting the submerged roll, it is necessary to consider the specific conditions and requirements of the production line to ensure the stability and service life of the submerged roll, thereby improving the efficiency and product quality of the entire production line.

Application and advantages of metal functional coating prepared on submerged roll surface:


1, improve heat resistance and corrosion resistance: metal functional coating can significantly improve the stability of submerged rolls in high temperature and corrosive environment, extend its service life.

2, enhance wear resistance: by choosing metal materials with high hardness and good wear resistance, it can effectively reduce the wear of the surface of the submerged roll and maintain its long-term stability and accuracy.

3, improve electrical and thermal conductivity: in the process of electroplating and heat treatment, metal functional coating can provide good electrical and thermal conductivity, to ensure the efficiency and uniformity of the process.

4, improve mechanical strength: metal functional coating can enhance the mechanical strength of the submerged roller, improve its ability to resist mechanical stress, reduce the occurrence of deformation and cracks.

5, reduce maintenance and replacement costs: by extending the service life of the submerged roller, you can significantly reduce the maintenance and replacement frequency, thereby saving production costs and improving production efficiency.

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Jinan Tanmng New Material Technology Co., Ltd. Tanmng has standardized three arc spraying production lines, three supersonic spraying production lines, two plasma spraying production lines, and one ultra-high-speed laser cladding production line. At the same time, it is equipped with more than 40 sets of imported high-end thermal spraying systems and more than 50 sets of high-precision machining equipment to ensure high-precision processing of coatings.

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